AO " DonMasloProduct" was created with the financial support of "Moscow Industrial Bank".
There are two production places:
- The industrial complex on acceptance, storage and processing of sunflower seeds processing capacity to 500 tonnes per day, located in p. Cheerful Rostov region. Factory-applied advanced technological scheme of processing of oil raw materials – one-time pressing with subsequent extraction of the oil from the cake. This technology allows to extract the maximum amount of oil from the seeds at relatively low cost. Oil pressing workshop is equipped with necessary modern equipment, allowing to provide the output necessary quality of oil and cake under a given performance. Oil extraction plant is equipped with latest generation equipment of the Belgian company DESMETBallestra, which is a world leader in the production of equipment for the oil industry. Elevator capacity for storage of sunflower seeds American firm GSI allow you to store up to 35 thousand tons. The inpatient capacity of the enterprise for the storage of oil in bulk amount to 4 thousand tons. Outdoor storage of meal allows you to accumulate up to 6.0 thousand tons of products.
- A plant for refining - deodorization of vegetable oils and packaging in plastic containers, located in the city of Rostov-on-don and allows to process and to pack at least 200 tons per day of high quality oil. The packing oil is done in PET bottles of different volume (0.5 liters; 0.9 liter; 1 liter; 2 or 3 liters; 5 liters). The one-time storing of finished products is not less than 2.5 thousand conditional liters. The entire production process is constantly monitored its own accredited laboratories. In 2016, AO DonMasloProdukt" was assessed and certified as meeting the requirement of ISO 22000:2015. Modern technologies of production, management and sales enable the company to flexibly and effectively work with consumers of our products, to respond to the requests of our customers.
Features of the production process:
"DonMasloProdukt" — new plant (commissioned in 2009), equipped with the most modern equipment. Total quality control of products produced at each stage of the production chain.
At the stage of acceptance of raw materials from agricultural producers is the selection of seeds using a pneumatic sampler to send to the lab, which assesses the quality of incoming raw materials. If a positive decision lab, cars with sunflower sent to the lifter which automatically is loaded. After that, sunflower seeds are cleaned from impurities (maximum content of impurities is 1.5-3%) and, if necessary, dried. Storing seed produced on the silage warehouse under temperature control.
The actual production of oil starts with hulling the seed, separating the kernels from the shell. The factory provides the most efficient "vertical" scheme of processing of sunflower seed with maximum use of gravity. Purified from Sora Noria seeds are fed to the shelling on the towpath of seminarski, then obrazovavshuyusya comes to semenovianus machine, where it is separated into kernel and husk. After hulling the husk leaves to the needs of the boiler, where it is the main source of heat for the oil press, ekstruzionnogo workshops and ancillary industries.- Gravity fed to grinding in rolling machines. The resulting Matka Noria and the chain conveyor is served in the grill for vegetableoil treatment, where it is uniformly warmed to 105 – 115 ° C. After leaving the brazier pulp (hydrated and cooked, Matka) is a screw press where it is pressed from the oil. The meal after extraction contains 20-22% oil, with the help of bucket elevators and transport elements is sent to the extraction plant for further processing. At the end of the cycle extraction meal has a residual oil content of 0.7% and 1.5%.
The extraction unit is equipped with "zero" flow, which is a progressive technical solution company DE MET. With it waste water from the entire installation in the form of steam is fed back to the toaster for the evaporation of the solvent and hydration of the meal. Oil goes for processing: primary treatment eliminates suspended particles and mechanical impurities, and further phases brings the oil to the ready state. Refining crude oil produced using a gentle technology cold refining, which allows to obtain a deodorized oil of high quality. Also, one of the advantages of this technology is the lack of wash sairani water-a problem that is significant in the classical alkaline neutralization on most plants.
The average monthly volume produced
Oil refined-deodorized packaged
- OP "Rostov" (Rostov-on-don)-produced shipment of the packaged products. Convenient transport location in the city and the availability of private railway sidings (up to 20 cars) allows simultaneous combined shipping.
- OP "Vesely" (n. Cheerful Rostov region)- a shipment of meal and fuel pellets from husk Podsolnechnaya collatordso.
The quality of the products:
High quality oil is the result of ongoing control processes of selection and processing of raw materials, refining, deodorization and packaging of finished products. Products are manufactured in accordance with "Technical regulations on oil and fat products", the requirements of the EAC and other regulatory documents.
The main idea with a high technological production to ensure natural taste, purity and quality of the product. In the production process does not use fragrances, dyes and other chemical additives.
Director of separate division in village Vesely — Igor Kud
Deputy General Director for production (chief technologist)